1045 is a medium-carbon steel with 0.43–0.50% carbon. As cold drawn bar it runs about 91 ksi (625 MPa) tensile, 40% stronger than 1018. It forges well and responds to flame, induction and through hardening, reaching 55 HRC or more at the surface. It is the standard choice for shafts, axles, pins and forged levers where 4140 is more than needed.

Typical room-temperature values for 1045, against all 48 materials in the library.
Bars are relative to the strongest, densest or hottest material in the SSG library. Percentile vs all 48 materials.
Cost, finishes and design rules for each process in this material.

Closed-die and open-die forgings in carbon, alloy, and stainless steel and aluminum, with grain flow for strength.

CNC milling, turning, and production sawing from bar, plate, castings, and forgings, from prototype to production.

Turned pins, fittings, shafts, and bushings made from bar stock on multi-spindle and Swiss screw machines at volume.

Parts made by vetted overseas manufacturers, with landed-cost analysis, quality control, and logistics managed.
A representative part, forging. Raw material at about $2.40/kg is one line of it; process time and tooling usually matter more.
Flanged bushing · Forging
Order total $14,908
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Yes. Water or polymer quench and temper through-hardens thin sections, and induction or flame hardening gives a 55–60 HRC surface on shafts and gear teeth. Hardenability is limited, so sections over about 1 in (25 mm) will not harden fully to the core.
4140 adds chromium and molybdenum for much deeper hardenability and higher toughness after heat treat. 1045 is cheaper and fine for induction-hardened or moderately stressed parts. Pick 4140 for thick sections, high fatigue loads, or 28–32 HRC pre-hard stock.
With care. Preheat to 300–500 °F (150–260 °C), use low-hydrogen filler, and cool slowly or post-heat. Without preheat the heat-affected zone can form brittle martensite and crack.
Yes. It forges readily at about 2,100–2,250 °F (1,150–1,230 °C) and is one of the most common carbon steels for closed-die forgings, typically normalized or quenched and tempered afterward.
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