Stainless steel 17-4 PH (H900) is a proven choice for powdered metal: tensile strength from about 145 ksi (h1150) to 200 ksi (h900) by choice of aging temperature. On a representative spur gear at 25,000 pieces it estimates at about $1.42 per part plus $7,938 tooling, with a lead time of 6–9 weeks. Typical tolerance is About ±0.001 in per in (±0.1%) as sintered; about ±0.0005 in (±0.013 mm) after sizing.

Spur gear · Powdered metal
Order total $44,000
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Open in builderBudgetary estimate for a representative part. Firm quotes come from principals after drawing review.
The same spur gear at 25,000 pieces, priced in every material the process runs. FC-0208 is the lowest all-in cost.
| Material | Per part | All-in | Weight | Tensile |
|---|---|---|---|---|
| Powder metal FC-0208 (copper steel) | $0.43 | $0.76 | 65 g | 410 MPa |
| Powder metal FN-0205 (nickel steel) | $0.50 | $0.84 | 67 g | 340 MPa |
| Powder metal SS-316L (stainless) | $1.24 | $1.58 | 65 g | 330 MPa |
| Stainless steel 17-4 PH (H900) | $1.42 | $1.76 | 75 g | 1379 MPa |
Bars are relative to the strongest, densest or hottest material in the SSG library. Percentile vs all 48 materials.
0.060 in (1.5 mm)
Minimum wall thickness
Length-to-diameter ratio of about 3:1 or less
Limit height to diameter
No side undercuts, cross holes, or threads as pressed
Keep features on the pressing axis
45° chamfers with a flat of about 0.010 in (0.25 mm)
Chamfer rather than radius edges
Three or fewer levels where possible
Limit pressing levels
0° on walls parallel to the pressing direction
Skip draft on straight walls
For a representative part (spur gear 24t, module 1.5, 10 mm face, ø8 mm bore), SSG's estimator gives about $1.42 per part at 25,000 pieces, plus about $7,938 one-time tooling. All-in with tooling and setup that is $1.76 per part. It is budgetary; principals quote firm prices from your drawing.
It is when you need tensile strength from about 145 ksi (h1150) to 200 ksi (h900) by choice of aging temperature and aging at 900–1,150 °f (482–621 °c) causes little distortion, so parts are machined near final first. Watch for h900 has low impact toughness; use h1025–h1150 for impact or stress corrosion concerns. Of 4 materials run in powdered metal, it ranks 4 on all-in cost for the same part.
Common options are bead blasted, vibratory deburr (tumbling), passivation, laser marking, heat treating. The builder adds each finish's lot charge, per-part cost and days to the estimate.
Typical capability is About ±0.001 in per in (±0.1%) as sintered; about ±0.0005 in (±0.013 mm) after sizing. Tighter tolerances are possible on called-out features at added cost; specify them on the drawing rather than as a blanket note.
Quote powdered metal in 17-4 PH.
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