Powder metal SS-316L (stainless) is one of the most economical choices for powdered metal: non-magnetic austenitic structure. On a representative spur gear at 25,000 pieces it estimates at about $1.24 per part plus $7,938 tooling, with a lead time of 6–9 weeks. Typical tolerance is About ±0.001 in per in (±0.1%) as sintered; about ±0.0005 in (±0.013 mm) after sizing.

Spur gear · Powdered metal
Order total $39,486
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Open in builderBudgetary estimate for a representative part. Firm quotes come from principals after drawing review.
The same spur gear at 25,000 pieces, priced in every material the process runs. FC-0208 is the lowest all-in cost.
| Material | Per part | All-in | Weight | Tensile |
|---|---|---|---|---|
| Powder metal FC-0208 (copper steel) | $0.43 | $0.76 | 65 g | 410 MPa |
| Powder metal FN-0205 (nickel steel) | $0.50 | $0.84 | 67 g | 340 MPa |
| Powder metal SS-316L (stainless) | $1.24 | $1.58 | 65 g | 330 MPa |
| Stainless steel 17-4 PH (H900) | $1.42 | $1.76 | 75 g | 1379 MPa |
Bars are relative to the strongest, densest or hottest material in the SSG library. Percentile vs all 48 materials.
0.060 in (1.5 mm)
Minimum wall thickness
Length-to-diameter ratio of about 3:1 or less
Limit height to diameter
No side undercuts, cross holes, or threads as pressed
Keep features on the pressing axis
45° chamfers with a flat of about 0.010 in (0.25 mm)
Chamfer rather than radius edges
Three or fewer levels where possible
Limit pressing levels
0° on walls parallel to the pressing direction
Skip draft on straight walls
For a representative part (spur gear 24t, module 1.5, 10 mm face, ø8 mm bore), SSG's estimator gives about $1.24 per part at 25,000 pieces, plus about $7,938 one-time tooling. All-in with tooling and setup that is $1.58 per part. It is budgetary; principals quote firm prices from your drawing.
It is when you need non-magnetic austenitic structure and good corrosion resistance when sintered in hydrogen or vacuum. Watch for lower strength and corrosion resistance than wrought 316l because of porosity. Of 4 materials run in powdered metal, it ranks 3 on all-in cost for the same part.
Common options are vibratory deburr (tumbling), passivation. The builder adds each finish's lot charge, per-part cost and days to the estimate.
Typical capability is About ±0.001 in per in (±0.1%) as sintered; about ±0.0005 in (±0.013 mm) after sizing. Tighter tolerances are possible on called-out features at added cost; specify them on the drawing rather than as a blanket note.
Quote powdered metal in PM 316L.
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