Polypropylene (PP) is one of the most economical choices for soft goods: lowest density of common plastics, about 0.9 g/cm³. On a representative soft case at 1,000 pieces it estimates at about $29.60 per part plus $1,070 tooling, with a lead time of 4–6 weeks. Typical tolerance is ±0.125–0.25 in (±3–6 mm) typical.

Soft case · Soft goods
Order total $30,954
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Price per part falls as volume rises
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Open in builderBudgetary estimate for a representative part. Firm quotes come from principals after drawing review.
The same soft case at 1,000 pieces, priced in every material the process runs. PP is the lowest all-in cost.
| Material | Per part | All-in | Weight | Tensile |
|---|---|---|---|---|
| Polypropylene (PP) | $29.60 | $31.00 | 233 g | 33 MPa |
| High-density polyethylene (HDPE) | $29.60 | $31.00 | 244 g | 26 MPa |
| Neoprene (CR) | $30.50 | $31.80 | 347 g | 14 MPa |
| Polyester 600D | $30.70 | $32.00 | 355 g | — |
| Cordura nylon 1000D | $33.00 | $34.30 | 293 g | — |
Bars are relative to the strongest, densest or hottest material in the SSG library. Percentile vs all 48 materials.
0.375–0.5 in (10–13 mm)
Allow enough seam allowance
6–10 stitches per inch
Set stitch density
Bartack or box-X stitch every strap and handle attachment
Reinforce load points
About Tex 70 for light fabrics; Tex 135 for heavy webbing and 1000D
Match thread to fabric
0.25–0.5 in (6–13 mm) over the equipment dimensions
Add ease to covers
Stock #5, #8, or #10 zippers and 1–2 in (25–50 mm) webbing
Use standard hardware
For a representative part (sewn soft case 320 mm × 220 mm × 90 mm, 1 zipper(s), 2 handle(s), 1 pocket(s), 6 mm padding), SSG's estimator gives about $29.60 per part at 1,000 pieces, plus about $1,070 one-time tooling. All-in with tooling and setup that is $31.00 per part. It is budgetary; principals quote firm prices from your drawing.
It is when you need lowest density of common plastics, about 0.9 g/cm³ and excellent resistance to acids, bases, detergents and most solvents. Watch for high shrink, 1.0–2.5%, and warp with uneven walls. Of 5 materials run in soft goods, it ranks 1 on all-in cost for the same part.
Common options are spi mold polish (a-1 to d-3), mold texture (mold-tech, vdi). The builder adds each finish's lot charge, per-part cost and days to the estimate.
Typical capability is ±0.125–0.25 in (±3–6 mm) typical. Tighter tolerances are possible on called-out features at added cost; specify them on the drawing rather than as a blanket note.
Quote soft goods in PP.
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