Acetal (POM) is a proven choice for injection molding: low friction and wear against steel and against itself. On a representative housing at 10,000 pieces it estimates at about $0.77 per part plus $17,029 tooling, with a lead time of 6–9 weeks. Typical tolerance is ±0.005 in (±0.13 mm); ±0.002 in (±0.05 mm) on small critical features.

Housing · Injection molding
Order total $25,109
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Price per part falls as volume rises
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Open in builderBudgetary estimate for a representative part. Firm quotes come from principals after drawing review.
The same housing at 10,000 pieces, priced in every material the process runs. PP is the lowest all-in cost.
| Material | Per part | All-in | Weight | Tensile |
|---|---|---|---|---|
| Polypropylene (PP) | $0.50 | $2.24 | 66 g | 33 MPa |
| High-density polyethylene (HDPE) | $0.51 | $2.24 | 69 g | 26 MPa |
| ABS | $0.62 | $2.36 | 76 g | 43 MPa |
| Acrylic (PMMA) | $0.66 | $2.40 | 86 g | 70 MPa |
| Polycarbonate (PC) | $0.76 | $2.50 | 87 g | 65 MPa |
| PC/ABS blend | $0.76 | $2.50 | 83 g | 55 MPa |
| Acetal (POM) | $0.77 | $2.51 | 102 g | 62 MPa |
| Nylon 66 (PA66) | $0.78 | $2.52 | 83 g | 83 MPa |
| PBT (polybutylene terephthalate) | $0.81 | $2.54 | 95 g | 55 MPa |
| TPE (thermoplastic elastomer) | $0.80 | $2.54 | 72 g | 7 MPa |
| Nylon 66, 30% glass-filled (PA66-GF30) | $0.89 | $2.63 | 99 g | 190 MPa |
| PEEK (polyether ether ketone) | $12.80 | $14.50 | 94 g | 98 MPa |
Bars are relative to the strongest, densest or hottest material in the SSG library. Percentile vs all 48 materials.
0.040–0.150 in (1.0–3.8 mm) nominal, varying no more than about 15%
Keep walls uniform
1–2° typical, 0.5° minimum on polished walls, plus 1–1.5° per 0.001 in (0.025 mm) of texture depth
Add draft in the line of draw
Rib thickness 50–60% of the adjoining wall; height no more than 3× wall
Size ribs to the wall
Inside radius at least 0.5× wall; outside radius equals inside radius plus wall
Radius inside corners
Boss wall no more than 60% of nominal wall; boss OD about 2× hole ID
Design bosses to avoid sink
Keep any section under 0.25 in (6 mm)
Core out thick sections
For a representative part (open housing 140 mm × 90 mm × 36 mm, 2.2 mm wall, 1° draft, 4 bosses, 2 ribs), SSG's estimator gives about $0.77 per part at 10,000 pieces, plus about $17,029 one-time tooling. All-in with tooling and setup that is $2.51 per part. It is budgetary; principals quote firm prices from your drawing.
It is when you need low friction and wear against steel and against itself and very low moisture absorption, so dimensions stay stable. Watch for degraded by strong acids and oxidizers, including sustained exposure to chlorinated water. Of 12 materials run in injection molding, it ranks 7 on all-in cost for the same part.
Common options are spi mold polish (a-1 to d-3), mold texture (mold-tech, vdi). The builder adds each finish's lot charge, per-part cost and days to the estimate.
Typical capability is ±0.005 in (±0.13 mm); ±0.002 in (±0.05 mm) on small critical features. Tighter tolerances are possible on called-out features at added cost; specify them on the drawing rather than as a blanket note.
Quote injection molding in POM.
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