Use 1000D Cordura nylon for tool bags, cases and covers that drag, rub and take abuse: it is far more abrasion and tear resistant. Use 600D polyester for promotional bags, covers and light-duty soft goods: it costs much less, holds color better in UV, absorbs less water and prints well. 1000D weighs about 10–12 oz/yd² (340–400 g/m²); 600D about 6–9 oz/yd² (200–300 g/m²).
Priced on the same representative part: soft case, soft goods, 1,000 pcs.
Densityg/cm³
Raw material cost$/kg
| 1000D Cordura | 600D polyester | |
|---|---|---|
| Fiber | Air-textured nylon 6,6 | Polyester, usually oxford weave |
| Abrasion resistance | Very high | Much lower |
| UV and color stability | Fades and weakens with long exposure | Better |
| Water absorption | Higher; relies on a PU back coating | Low; dries quickly |
| Coating | Polyurethane back coat typical | PU or PVC; specify phthalate-free PVC for consumer goods |
| Printing | Screen printing and heat-applied labels | Screen printing, heat transfer and dye sublimation |
| Fabric weight | About 10–12 oz/yd² (340–400 g/m²) | About 6–9 oz/yd² (200–300 g/m²) |
For bags and covers that are dragged, loaded with tools, or used daily on job sites, yes: abrasion sets their service life. For promotional and light-duty bags, 600D polyester delivers the look at a fraction of the fabric cost.
Coated versions of both resist water, but stitched seams leak. A finished product is waterproof only with taped or RF-welded seams, usually on TPU-laminated or vinyl-coated fabric.
Denier: the mass in grams of 9,000 meters of yarn. Higher denier means heavier yarn. Denier describes yarn, not fabric weight, so compare oz/yd² and coating too.
500D weighs about 6–8 oz/yd² (200–270 g/m²) and is more flexible while still very abrasion resistant. It is the common choice for packs and apparel; 1000D is for bags and cases that take the hardest wear.
Try both on your part.
The builder prices the same geometry in every suitable process and material, with DFM for each.